Pioneer / Quality reporting
Inside an inspection report
- Component / lot
- Engine block · DEMO-EB-01
- Check sheet / shift
- DEMO Rev A · Shift A
01 / 04 · Lot summary
Every quantity accounted for.
A shift summary connects the inspected lot to the accepted and held stock.
- Inspected
- 1,200pcs
- Accepted to scope
- 1,176pcs
- On hold
- 24pcs
Accepted to agreed checks98.0%
Held for disposition2.0%
- Unchecked balance
- 0 pcs
- Lot reconciliation
- 1,176 + 24 = 1,200
24 parts segregated. Disposition pending.Hold identification → customer quality review → authorised action
Dimensional check sheetSelected readings · mm
| Characteristic / instrument | Requirement | Finding |
|---|---|---|
| D1 / EB-0017Bore diameterDial bore gauge · BG-DEMO-01 | RequirementØ86.000 ±0.020 mm | 86.014 mmOK |
| D2 / EB-0017Bridge widthDigital caliper · DC-DEMO-01 | Requirement14.00 ±0.20 mm | 14.02 mmOK |
| D3 / EB-0017Overall lengthLong-range caliper · LC-DEMO-01 | Requirement430.00 ±0.10 mm | 430.08 mmOK |
A measurement needs its setup.
Record the instrument ID, valid calibration status, measuring location and reference setup in the agreed check sheet.
Visual & gauge check sheetSelected held-part records
| Characteristic / instrument | Requirement | Finding |
|---|---|---|
| V2 / EB-0041Deck edgeInspection light + edge reference | RequirementNo projecting burr at specified edge | Burr presentHOLD |
| V3 / EB-0136Bore surfaceInspection torch + mirror | RequirementApproved surface acceptance criteria | Scoring seenHOLD |
| F1 / EB-0241Thread acceptanceGO / NO-GO plug · TG-DEMO-01 | RequirementM10 × 1.5 – 6H · agreed gauging rules | NO-GO: failHOLD |
Identify it. Segregate it. Escalate it.
Link the defect code and hold tag to the affected part or container. Customer quality decides the next action.
Parts heldCumulative %
83.3%of held parts come from burr / flash and bore scoring.
20 of 24 parts · prioritise these two defect categories.
20 of 24 parts · prioritise these two defect categories.
24 parts segregated. Disposition pending.Hold identification → customer quality review → authorised action